Forget Steel Ball Valve
What is A Forged Steel Ball Valve
Forged steel ball valve is a common valve type, widely used in industrial piping systems. Its working principle is to make the valve unblocked or blocked by rotating the valve stem. It is usually a full-bore ball valve and a 90-degree angle switch. It has the characteristics of lightness, small size, reliable sealing, simple structure, and easy maintenance.
Working Principle of Forged Steel Ball Valve
Forged steel ball valves rely on rotating valve stems to open and close the valve. Its design is usually a full-bore ball valve that can complete the switch operation within 90 degrees and is suitable for various working conditions.
Material of Forged Steel Ball Valve
The main material of forged steel ball valves depends on factors such as working environment, medium properties and working conditions. Commonly used materials include:
Carbon Steel: such as A105(N), with good mechanical properties and corrosion resistance.
Stainless Steel: such as F304, F304L, F316, F316L, suitable for corrosive media.
Alloy Steel: such as A182 F11 and A182 F22, suitable for high temperature and high pressure environments.
High temperature alloy steel: such as A182 F91, A182 F92, suitable for high temperature conditions.
Tantalum alloy: such as Ta10, Ta2.5, suitable for special corrosive media.
Nickel-based alloy: such as Inconel 625, Hastelloy C276, suitable for high temperature and corrosive media.
Other Forged Steel Material: LF2, LF3, F51, F53, F5, etc
Forged Steel Ball Valve Range
Sizes: NPS 2 to NPS 48
Pressure Range: Class 150 to Class 2500
Flange Connection: SW, BW, RF, FF, RTJ
Forged Steel Ball Valve Standard
Design & manufacture | API 602, API 6D, API 608, ISO 17292 |
Face-to-face | ASME B16.10 |
End Connection | ASME B16.5 |
Test & inspection | API 598 |
Fire safe design | API 6FA, API 607 |
Also available per | NACE MR-0175, NACE MR-0103, ISO 15848 |
Other | PMI, UT, RT, PT, MT |
Design Features of Forged Steel Ball Valve
1. Full or Reduced Bore
2. RF, RTJ, BW or PE
3. Side entry, top entry, or welded body design
4. Anti-Static Device
5.Anti-Blow out Stem
6. Cryogenic or High Temperature Extended Stem
Advantages of Forged Steel Ball Valve
Forged Steel ball valve is a ball valve produce by forged steel material, the ball valve opening and closing parts (ball) are driven by the valve stem and rotate around the axis of the valve stem. The ball valve is mainly used to cut off, distribute and change the flow direction of the medium in the pipeline.
1. The fluid resistance is small, and its resistance coefficient is equal to that of a pipe section of the same length.
2. Simple structure, small size and light weight.
3. It is tight and reliable. The sealing surface of the ball valve is made of plastic widely, which has good sealing performance and has been widely used in vacuum systems.
4. Convenient operation, fast opening and closing, only need to rotate 90° from fully open to fully closed, which is convenient for remote control.
5. Convenient maintenance, simple structure of the ball valve, generally movable sealing ring, easy to disassemble and replace.
6. When fully open or fully closed, the sealing surface of the ball and the valve seat is isolated from the medium, and the medium will not cause erosion of the valve sealing surface when the medium passes.
7. It has a wide range of applications, with a diameter ranging from a few millimeters to a few meters, and can be applied from high vacuum to high pressure.
If you need more details about Forged Steel Ball Valves please contact NSW(newsway valve) sales department
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Newsway Valves Materials
NSW valve body and trim material can be offered in Forged type and Casting type. Next to stainless and carbon steel material, we also manufacture valves in special materials such as titanium, nickel alloys, HASTELLOY®*, INCOLOY®, MONEL®, Alloy 20, super-duplex, corrosion resistant alloys and urea grade materials.
Available materials
Tradename | UNS nr. | Werkstoff nr. | Forging | Casting |
Carbon steel | K30504 | 1.0402 | A105 | A216 WCB |
Carbon steel | 1.046 | A105N | ||
Low Temp Carbon steel | K03011 | 1.0508 | A350 LF2 | A352 LCB |
High Yield steel | K03014 | A694 F60 | ||
3 1/2 Nickel steel | K32025 | 1.5639 | A350 LF3 | A352 LC3 |
5 Chrome, 1/2 Moly | K41545 | 1.7362 | A182 F5 | A217 C5 |
1 1/4 Chrome, 1/2 Moly | K11572 | 1.7733 | A182 F11 | A217 WC6 |
K11597 | 1.7335 | |||
2 1/4 Chrome, 1/2 Moly | K21590 | 1.738 | A182 F22 | A217 WC9 |
9 Chrome, 1 Moly | K90941 | 1.7386 | A182 F9 | A217 CW6 |
X 12 Chrome, 091 Moly | K91560 | 1.4903 | A182 F91 | A217 C12 |
13 Chrome | S41000 | A182 F6A | A351 CA15 | |
17-4PH | S17400 | 1.4542 | A564 630 | |
254 SMo | S31254 | 1.4547 | A182 F44 | A351 CK3MCuN |
304 | S30400 | 1.4301 | A182 F304 | A351 CF8 |
304L | S30403 | 1.4306 | A182 F304L | A351 CF3 |
310S | S31008 | 1.4845 | A182 F310S | A351 CK20 |
316 | S31600 | 1.4401 | A182 F316 | A351 CF8M |
S31600 | 1.4436 | |||
316L | S31603 | 1.4404 | A182 F316L | A351 CF3M |
316Ti | S31635 | 1.4571 | A182 F316Ti | |
317L | S31703 | 1.4438 | A182 F317L | A351CG8M |
321 | S32100 | 1.4541 | A182 F321 | |
321H | S32109 | 1.4878 | A182 F321H | |
347 | S34700 | 1.455 | A182 F347 | A351 CF8C |
347H | S34709 | 1.4961 | A182 F347H | |
410 | S41000 | 1.4006 | A182 F410 | |
904L | N08904 | 1.4539 | A182 F904L | |
Carpenter 20 | N08020 | 2.466 | B462 N08020 | A351 CN7M |
Duplex 4462 | S31803 | 1.4462 | A182 F51 | A890 Gr 4A |
SAF 2507 | S32750 | 1.4469 | A182 F53 | A890 Gr 6A |
Zeron 100 | S32760 | 1.4501 | A182 F55 | A351 GR CD3MWCuN |
Ferralium® 255 | S32550 | 1.4507 | A182 F61 | |
Nicrofer 5923 hMo | N06059 | 2.4605 | B462 N06059 | |
Nickel 200 | N02200 | 2.4066 | B564 N02200 | |
Nickel 201 | N02201 | 2.4068 | B564 N02201 | |
Monel® 400 | N04400 | 2.436 | B564 N04400 | A494 M35-1 |
Monel® K500 | N05500 | 2.4375 | B865 N05500 | |
Incoloy® 800 | N08800 | 1.4876 | B564 N08800 | |
Incoloy® 800H | N08810 | 1.4958 | B564 N08810 | |
Incoloy® 800HT | N08811 | 1.4959 | B564 N08811 | |
Incoloy® 825 | N08825 | 2.4858 | B564 N08825 | |
Inconel® 600 | N06600 | 2.4816 | B564 N06600 | A494 CY40 |
Inconel® 625 | N06625 | 2.4856 | B564 N06625 | A494 CW 6MC |
Hastelloy® B2 | N10665 | 2.4617 | B564 N10665 | A494 N 12MV |
Hastelloy® B3 | N10675 | 2.46 | B564 N10675 | |
Hastelloy® C22 | N06022 | 2.4602 | B574 N06022 | A494 CX2MW |
Hastelloy® C276 | N10276 | 2.4819 | B564 N10276 | |
Hastelloy® C4 | N06455 | 2.461 | B574 N06455 | |
Titanium GR. 1 | R50250 | 3.7025 | B381 F1 | B367 C1 |
Titanium GR. 2 | R50400 | 3.7035 | B381 F2 | B367 C2 |
Titanium GR. 3 | R50550 | 3.7055 | B381 F3 | B367 C3 |
Titanium GR. 5 | R56400 | 3.7165 | B381 F5 | B367 C5 |
Titanium GR. 7 | R52400 | 3.7235 | B381 F7 | B367 C7 |
Titanium GR. 12 | R53400 | 3.7225 | B381 F12 | B367 C12 |
Zirconium® 702 | R60702 | B493 R60702 | ||
Zirconium® 705 | R60705 | B493 R60705 |